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Anolyte System / Anode Cells

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The Electrocoating Process
Anode Cell
Anode Cells are an essential component of most Cathodic electrocoat painting systems.  The Cells serve as the positive electrode in the painting process where  the material being painted is the cathode, or negative electrode.  The Cells also remove excess acid from the paint, which is essential to maintaining paint bath chemistry.  Cathode  Cells for Anodic paint lines are also available.

 

The TubeCell
Anode Cell

TubeCell™ Anode Cells combine maximum anode cell operating efficiency with features that provide ease of installation, operation and maintenance.  Each cell is comprised of an Anode Tube, which is the positive electrode in the painting process, and a larger, concentric Membrane Tube, which, provides selective removal of the paint acid and other anions from the paint bath

Installation

instalation Anode Cells

Installation of TubeCell™ Anode Cells is easy.  The Cells are not heavy, weighing only 3-lbs per foot of effective length.  One person can install or remove even very long Cells without difficulty.  Cell spacing can easily be optimized along the side of the tank to balance current draw and avoid piping interferences. TubeCell™ Anode Cells can replace box type cells.

Pressurized Cell

The standard Cell is not sealed at the top and relies on gravity flow for anolyte return.  The Pressurized Cell is utilized where Cells must be below the tank rim or  completely submerged in the the paint. The Cell features a bulkhead nut that can be tightened and loosened by hand, and there are no tubing or bolted electrical connections inside the Cell

Description

Anolyte System

Anolyte System / Anolyte Cells

Anolyte System

Anode Cell Current Monitoring System

The Anode Cell CMS (Current Monitoring System) is designed to measure an individual anode cell’s amp draw and monitor the overall performance and efficiency of the anode cell over time.

cms features and benefits

The CMS allows users to monitor the amp draw of individual TechCELLs, an indicator of TechCELL performance and condition. Monitoring TechCELL performance will assist in determining ideal configuration, and prevent product defects occurring in the paint bath. The analog model displays all amperage readings on individual analog meters on the panel while the PLC based model (displays all readings on an HMI.

analog cms

The analog model (Figure 1) allows the user to monitor individual TechCELL amp draw simultaneously through analog meters mounted on the enclosure.

plc cms

The PLM based model, like the analog model, allows users to monitor multiple anode cells simultaneously, though a touch screen HMI.

Built in data logging feature allows the users to download, plot and analyze the data collected by the CMS.

Optional features include:

  • Touch screen HMI
  • Remote monitoring
  • Remote alarm notification

easy installation

No modification required for existing systems. The shunt sensors can be installed directly between the TechCELL and rectifier using existing quick connects.

how it works

Power from the rectifier passes through the shunt prior to entering the TechCELL and the resulting voltage drop across the shunt can then be measured and used to calculate amperage.

The signal from the shunt is then processed, and converted to amperage readings on the analog gauges or recorded into the PLC and displayed on the HMI

 

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Dapatkan Informasi lebih detail, Pemesanan ataupun Pemasangan dan Perbaikan dapat menghubungi kami di:

PHONE : (+62) 21-82622305,
HP / WA : (+62)812.1280.1672 – (+62)811.9723.888
email: Info@aikond.com, product@aikond.com, aikonegaradaha@gmail.com

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